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Technical Insights & Case Studies

Manufacturing-focused knowledge from real tyre plants

process

The Hidden Economics of Tyre Rejection Rates

High rejection rates were treated as isolated quality issues without understanding their financial impact. Hidden costs related to rework, energy, and productiv...

process

Elimination of Tread-to-Ply Separation in Bias Tyres

The manufacturer was facing recurring tread-to-ply separation issues in bias tyres, particularly under high thermal and load conditions. These failures resulted...

plant

Achieving Regulatory Compliance for Export Markets (ECE/BIS)

The manufacturer faced difficulties in meeting regulatory requirements for export markets due to gaps in documentation, testing discipline, and process traceabi...

compound

Stabilising Mixing Variability in Bias Tyre Compounds

The plant was experiencing high batch-to-batch variation in Mooney viscosity, leading to unstable downstream processing and inconsistent extrusion behaviour. Va...

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