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Technical Insights & Case Studies

Manufacturing-focused knowledge from real tyre plants

March 2026 plant

Stabilising Folding Tyre Production

The folding tyre production line faced persistent issues related to inconsistent bead flexibility, handling difficulties during building, and frequent downstrea...

compound

Stabilising Mixing Variability in Bias Tyre Compounds

The plant was experiencing high batch-to-batch variation in Mooney viscosity, leading to unstable downstream processing and inconsistent extrusion behaviour. Va...

compound

Addressing Early Tread Wear in Two-Wheeler Tyres

Early tread wear complaints were reported despite acceptable laboratory abrasion values. The inconsistency between lab results and field performance created cha...

process

Elimination of Tread-to-Ply Separation in Bias Tyres

The manufacturer was facing recurring tread-to-ply separation issues in bias tyres, particularly under high thermal and load conditions. These failures resulted...

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